Position

:

  Senior Process Engineer  – AM Technician

No. of Position

:

1 (one) – on contract basis

Duration

:

1 (one) year but extendable on a performance basis.

No. of Working days

:

6 days in a week i.e., (Monday to Saturday)

Location

:

TDC Building, Osmania University, Hyderabad – 500 007

Remuneration

:

The remuneration will be approx. 6.00 – 7.00 lakh per annum

Educational Qualifications and Attributes

:

·      Bachelor’s degree in  Technology and Engineering with 4-5 years of industrial experience in additive engineering machine operations or a similar role in research and development

·      Equivalent combinations of education and experience will be considered

·      Proficient in 3D CAD package (Magics, SolidWorks preferred, ProE/Creo, NX, etc)

·      Experienced with independent operation of metal LBPF machines

·      Experience in other 3D printing technologies like SLS, DMLS, Composite 3D Printer is an added advantage

·      Possess excellent analytical and problem-solving skills to trouble shoot machine errors, and other related issues

·      Effective communication skills with cross-functional teams, technicians, and other stakeholders

Sr. Process Engineer – Additive Manufacturing Responsibilities

:

• Focus on developing 3D printing parameters for LBPF Metal AM machine
• Designing and implementing optimal process parameters for different metal powders and part geometries, considering factors like laser power, scan speed, layer thickness, and hatch pattern
• Conducting Design of Experiments (DOE) to identify the most efficient process settings for specific applications
• Optimizing build orientation and support structures for optimal part quality and minimal post-processing needs
• Selecting appropriate metal powders based on desired mechanical properties and application requirements
• Managing powder inventory, including handling and storage procedures to maintain powder quality
• Identifying and troubleshooting issues related to powder flow and bed levelling 
• Focus on developing and scaling up novel printing manufacturing techniques
• Design and execute experimental plans and generate related reports
• Contribute to process validations and integrate processes in production pilot line
• Establish quality control specifications for the processes and materials
• Analyse and characterize existing processes, implementing necessary controls for critical parameters, and enhancing the stability and resilience of the processes
• Attend and support regular project meetings, present and provide summary reports
• Experience of installation commissioning and setting up PBPF, DMLS, SLS machines
• Effective communication with suppliers for various labs needs
• Develop and maintain project schedules
• Follow all safety procedures, including handling hazardous chemicals and company policies and procedures

• Able to provide solutions related to customer needs for smooth customer relationships
• Manage and maintain prototype requests by ensuring timing and priorities are clearly communicated to the customer
• Perform calibration, verification, and testing of 3D printing equipment to ensure 3D printers are operating efficiently
• Manage the troubleshooting and repair of equipment if required
• Identify opportunities for process optimization and improvement in 3D printing process, equipment performance, and calibration procedures
• Develop and implement innovative solutions to enhance efficiency and accuracy of the process
• Crosstrain other employees on post processing finishing work related to 3D printing
• Experience with metal additive manufacturing processes like Laser Powder Bed Fusion (LPBF) or Directed Energy Deposition (DED) 
• Proficiency in CAD software and slicing software for AM 
• Knowledge of metallurgy and material properties 
• Strong analytical skills, including data analysis and statistical methods 
• Excellent problem-solving and troubleshooting abilities 
• Ability to work independently and collaborate with design engineers, quality inspectors, and production teams 

Required Skills/Experience

:

• Strong knowledge and hands-on experience with different additive manufacturing techniques such as powder bed fusion, binder jetting etc.
• Interest in advanced technology and an ongoing desire to learn with an R&D attitude.
• Demonstrated hands-on lab work skills, including chemical, powder, and slurry handling, with a minimum of 5 years of related experience.
• Comprehensive knowledge and proficiency in working with powder formulation, processing, and characterization.
• Must be able to take ownership, initiative, analytical, and thorough.
• Organized, detail-oriented, and a team player.

Physical Requirements

:

• Ability to communicate in real-time with co-workers
• Ability to navigate a lab environment
• This is a largely sedentary position, with the majority of work is done either in a lab, face-to-face meetings, or on computers
• Travel frequency will be incidental

Selection Process

:

Applicant is required to apply through email to : p.meenakshi@ncam.in. A Selection Committee shall be constituted to finalise the appointment.

Mode of Selection

:

Interview by Selection Committee

Last date of receipt    of  applications

:

22^nd of February, 2025